Process

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QUALITY CONTROL SERVICE PROCESS

With the use of automated engineering tools, we're doing away with cumbersome and slow processes so that you may shorten development times and complete projects more quickly.

1

Received drawings

First of all we need to receive your 3D drawings (stp step igs iges format) and quote according to your needs such as quantity material surface finish etc.

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2

Engineering and Process Program

Before the mold is assembled to the injection molding machine the drawing needs to be programmed so that we can clearly see the process of the material as it enters the mold for further adjustments and modifications.

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3

CNC Machining Producing

According to the design drawings it is put into CNC processing and production. Strictly control errors and skilled operators for more than 5 years control the quality.

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4

Process check

After the mold is complete it is assembled into the injection molding machine. During the injection process we check that the machine is functioning properly (or not) make some necessary tool adjustments and generate a new sample.

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5

Post-processing size check

After the samples are surface treated as specified by the customer they will be checked again for dimensions.

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6

Surface Finishes

According to customer requirements choose the surface treatment method. At the same time quality inspection work is carried out.

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7

Final check

The last step is to check whether the mold needs to be adjusted according to the analysis of the sample and whether the test sample meets the previous requirements.

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8

Packaging and Shipping

After the samples have been tested to meet the preliminary requirements the samples can be packaged and shipped.

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CNC MACHINING SERVICE-PROCESSING MACHINERY FEATURES

CNC milling

The ability to machine items with three, four, or five axes is ideal for both basic and complex parts.

CNC turning

Functions for cylindrical parts (such pins, shafts, and washers) that are standard and powered accessories.

Computer Numerical Control, or CNC A stationary material is stripped of layers using a mix of machine tools and computer control in the subtractive manufacturing process known as machining. The relevant equipment and machines, which carry out the machining duties automatically, are configured according to the desired cuts in the metal.

SURFACE TREATMENT

Polishing

By rubbing or applying a chemical treatment to a surface, polishing creates a smooth, shiny finish that has a strong specular reflection (yet constrained by the material's index of refraction according to the Fresnel equations).

Bead blasting

Bead blasting removes the tool marks from a machined object and creates a consistent matte or satin surface finish. This is mostly utilized for visual purposes and is available in a variety of grits that represent the size of the bombardment particles. #120 is our normal grit. Specification of Requirements Color Grit #120 Consistent matte of raw material partial masked In the technical sketch, indicate the masking needs and cosmetic availability. on demand cosmetic

Black oxide

Black oxide is a conversion coating that is applied to steel in order to increase corrosion resistance and reduce light reflection. Specification of Requirements Surface cleaning and degreasing "as machined" 0-30 m of thickness Dark black. partial masked Indicate the need for masking in the technical sketch. makeup accessibility Non-cosmetic

Brushed

Applicable By using grit to polish the metal, brushing is created, leaving a satin finish in one direction. Not recommended for uses that demand corrosion resistance. Specification of Requirements Surface roughness of 1.2 / 7 micrometers Grit #400-600 Part masking Indicate the need for masking in the technical drawing. makeup accessibility Black oxide is a conversion coating intended to reduce light reflection and increase corrosion resistance on requeston steels. Specification of Requirements Surface cleaning and degreasing "as machined" 0-30 m of thickness Dark black. Part masking Indicate the need for masking in the technical drawing. makeup accessibility Non-cosmetic

Powder coating

All metal components can be finished with powder coating, which is a robust wear-resistant substance. Requirement Specification Tolerances prior to the process 50-150 m in thickness Black, as well as any RAL or Pantone number partial masked Indicate the need for masking in the technical sketch. makeup accessibility Non-cosmetic

Cosmetic on request

Depending on the request, finishes can be either cosmetic or non-cosmetic. Type II Brushed + Anodizing Anodizing type II with bead blasting Bead-blasted, bristled, and polished

Brushed + Electropolished (Ra0.8µm 32µin)

Electropolishing is an electrochemical procedure used to polish stainless steel items and smooth out their micro-roughness on metal surfaces. useful for improving surface smoothness by removing a thin (10 m) layer of material. Requirement Specification
surface cleaning Natural metal color, brushed partial masked Indicate the need for masking in the technical sketch. makeup accessibility Cosmetically speaking

Brushed+Anodized

After being brushed, parts are type II anodized. Perfect for improving the part's corrosion resistance. generally produces a glossy color. Requirement Specification preparing the surface grit #400 was used to brush Tolerances After anodizing, standard dimensional tolerances are in effect. Thickness 8-12 mm for clear or 12-16 mm for colored or black Shiny Units beyond 20 GU Any RAL code or Pantone number, or the color black clear masking in part In the technical sketch, indicate the masking requirements. availability of cosmetics Upon request, cosmetic

As machined

"As machined" finish is the norm for us. Its surface is 3.2 m (126 in) rough, or Ra. Parts are deburred and any sharp edges are eliminated. Tool traces are evident. Requirement Specification makeup accessibility Non-cosmetic

As machined + Anodized type III (Hardcoat)

There is no other mechanical finish applied; the anodizing type III coating is applied straight to the machined surface. Excellent corrosion and wear resistance is provided by Type III anodizing, making it appropriate for practical applications. Requirement Specification Preparation of the surface "As machined" Tolerances Before anodizing, general dimensional tolerances are met. Color Black or natural Thickness 35-50 m Part masking In the technical sketch, indicate the masking needs and cosmetic availability. Non-cosmetic

As machined + Anodized type II

After machining, parts are immediately anodised (type II). the most economical method of anodizing. Ideal for practical pieces without aesthetic appeal. used to increase corrosion and wear resistance. Requirement Specification Preparation of the surface "As machined" Tolerances After anodizing, general dimensional tolerances apply. 8-12 mm (clear) or 12-16 mm (black) in thickness Color clear or black partial masked Indicate the need for masking in the technical sketch. makeup accessibility Non-cosmetic

Machined + Anodized Type II

After machining, parts are immediately anodised (type II). the most economical method of anodizing. Ideal for practical pieces without aesthetic appeal. used to increase corrosion and wear resistance.

Who is Terraforge cnc

a group of expert manufacturers ready to handle any fabrication, tool-making, or product design and production request.

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18 King Street East, Suite 1400 Toronto, ON M5C 1C4

info@terraforgecnc.com